Titanox Industry's new inserts system

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Titanox Industry's new inserts system
Saturday, February 2, 2008Description :
For automatic feeding of inserts of cutting / pressing presses.

This new machine, the In-Die has the vocation of automatically feeding inserts (nuts and studs) cutting / stamping presses while respecting the high industrial rates.

Designed and manufactured by PennEngineering, an American manufacturer whose TITANOX Industrie exclusively distributes in France, the In-Die is a production system in the order of 100,000 pieces / year that works in masked time; Which means that the part produced receives the inserts at the same time as it is manufactured. This advantage leads to the elimination of a production step and consequently to obtaining a less expensive cost / piece.

It is composed:

· Of the feed system of the inserts,

· Crimping heads,

· Of the control device.

Built on a mobile trolley with castors with stabilizing cylinder, the In-Die moves from one press to the other with ease. Its connection with the press and the press tool is realized in less than 3 minutes. Equipped with a hopper and one or more vibrating bowls, it offers a single or multiple distribution (up to 6 channels).

The role of TITANOX Industrie goes far beyond the pure and simple distribution of a standard machine. The company collaborates very actively with the industrialist to define all the parameters that will allow the optimization of the process by providing a complete, practically tailored machine.

Especially in terms of crimping heads: study of tools in order to reduce their size (how to gain a step on the press tool), study of implementation in the press tool, feasibility study In a deep drawing, injection of the insert from the top or from the bottom, with an angle of 0 to 180 °, near a folded edge with tool clearance or the like.

And the industrialist keeps the technological mastery of his machine, TITANOX Industrie providing him with all the plans of the tools. This same industrialist, by choosing TITANOX Industrie, benefits from a seamless compatibility of In-Die and PEM inserts also distributed by TITANOX Industrie.

The flexibility of the machine combined with the services provided by TITANOX Industrie guarantees the definition of the right solution combining speed of execution, quality of production and economy.

The In-Die makes it possible to obtain a perfectly reproducible and continuously controlled process. A station checks the presence of the insert before installation and after each cycle by means of 3 sensors. The dispenser trolley is equipped with a touch screen from which to make adjustments, a self-diagnosis menu consisting of a library of 24 help screens. The operator thus has a system of great user-friendliness.

On the maintenance side, the punch and the die are easily removable, directly in the tool, even if it is already mounted on the press.

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